YAMAZUMI

Description

Yamazumi freely translates to 'Stack Mountains'. It is a way of listing various parts of a process step and representing the variation between steps. It is often used as part of line balancing.

When

In the phases Analyse causes and Devise improvements.

Goals

Gain insight into the tasks per process step and the corresponding duration. Furthermore, it focuses on distinguishing between 'value-add', 'non-value add' and 'waste' tasks.

 Steps

  1. Create an overview of all tasks in a process (in a graph or summary) including the duration.
  2. Add Branch time.
  3. Classify tasks according to value added: value add, non-value add, waste.
  4. Continue Line Balancing to optimise the process.

Tips:

  • The yamazumi has mainly been applied to manufacturing organisations, where lead times and processing times are often easier to measure.

 Examples

Figure: Example Yamazumi

For more questions on this topic

+31 6 20 49 09 82 Andre van Hofwegen